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PREPARATION OF MATERIALS |
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Dak Mu Ji
(Steaming the bark)
Harvested Dak bark is steamed and stripped. Steaming makes the
stripping process (Bak Pi) easy. Then it is dried in the sun for use throughout the year.
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Dak Mu Ji: a collaborative work
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Steaming harvested Dak
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Stripping steamed Dak
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Scraping Heuk Pi (black layer)
This process is very labor intensive but necessary in order to obtain the
finest Baek Pi (white layer).
Dak bark consists of three layers: black outer layer,
green middle layer, and white inner layer.
Dried Dak bark
is first soaked in running water overnight prior to scraping.
Part of the black layer is deskinned by treading on the bark.
Then each bark is scraped using a knife until only the white layer is obtained.
Scar tissue or any impurites are also removed. Cleaness of a final sheet depends
largely on how carefully Baek Pi is prepared at this stage. Through this process,
only 30-50% of original material is retrieved. Small percentage of yield paired
with intensive labor is what affects the quality and price of a sheet.
With rising labor costs and unavailability of farmers willing to lend
their hands for such hard work during winter time, increasing number of
contemporary papermakers reserve Baek Pi for only
the finest quality Hanji.
For common grade paper, bleached Heuk Pi (black layer) is widely used to lower the material
cost. In this case, scraping process is bypassed and Heuk Pi is ready for cooking.
FIDES 1000 and 5000 series Hanji are made from
100% Baek Dak.
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Dak bark before being scraped
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Three layers of Dak bark
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White layer is ready for store
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Cooking Dak in alkali
Dry Dak bark is soaked in running water overnight. This helps dissolve
water soluble impurities and softens the bark, making it easier to cook.
Cleaned Baek Pi or Heuk Pi
is cooked in alkali solution to remove the non-cellulosics from the fiber.
Traditionally, natural ash was obtained from rice straw, stalk of buckwheat, cotton plant,
soy bean, or pepper. This is called Yuk Je.
According to old documents, mugwort stalk was considered to be the best material for alkali. However, it takes
enormous amount of time and energy to maintain this tradition, which is why
many contemporary papermakers often work with soda ash or caustic soda.
Natural plant ash is considered to be the mildest alkali for fiber,
followed by soda ash and caustic soda. Cooking time varies by the type of
alkali, but fiber is cooked until soft.
FIDES 5600 Series fibers are cooked with buckwheat ash.
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Cooking in alkali solution
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Evaluating the cooked fiber
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Yuk Je: alkali from buckwheat ash
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Rinsing
Cooked Dak fiber is rinsed in clean running water.
It is kept in water long enough for alkali residue or
other impurities to wash away.
Baek Pi (white layer) is naturally bleached in water from the sun.
In regions with high snow precipitation, fiber is
bleached on clean snow.
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Rinsing cooked Baek Pi
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Removal of scar tissue on Dak fiber
As the last step in the cleaning stage, any impurities,
buds or scar tissues are removed from the fiber once again
by hand. All specks must be removed in order to attain a
clean paper surface. For projects requiring clean surface,
extended care and time is given to prepare the fiber.
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Scars need to be removed
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Scraping scars with a knife
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Manually cleaning each fiber
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Go Hae (Beating the fiber)
Dak fiber is completely separated by beating.
Traditionally, the fiber for Hanji was beaten by hand
on a stone or wood panel. Many papermakers now rely on
automated equipments to separate the fiber.
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Manual beating
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Fibers begin to separate
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Fibers become thin and stringy
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